Astec Industries’ Materials Solutions Group has launched its newest mobile high frequency screening plant, the GT2612V.
The plant features a 2612V Vari-Vibe™ high frequency screen. The two-deck, 6’x 12’ (1.8 x 3.7 m) screen uses a unique rotary tensioning system that allows for some of the quickest screen media changes on the market, giving producers more uptime. The 2612V also has deck-mounted, variable-speed hydraulic vibrators, a hydraulic mechanism for varying operating angles, a fines collecting hopper, top and bottom deck discharge chutes and an aggregate spreader. The high frequency screen can quickly and efficiently size crushed stone, recycled asphalt pavement, sand, gravel, coal and a variety of other materials.
The mobile GT2612V is manufactured on a heavy-duty, welded steel main frame with a channel cross-section. A walkway around the screen and remote grease lubrication for ground-level access make maintenance simple.
The plant includes a large hopper with a capacity of eight cubic yards that is equipped with 6-inch (15.2 cm) sloped grizzly openings and a remote tipping grid. The hopper also includes foldable wings and hydraulic support legs. The variable-speed, 48-inch (122 cm) wide belt feeder features a high-torque hydraulic drive, full-length impact bed, rubber lagged head pulley and self-cleaning wing tail pulley.
The screen plant is equipped with four conveyors: a delivery conveyor, two side conveyors and a fines conveyor. All conveyors feature a variable-speed hydraulic drive and easily fold for transport.
The GT2612V is powered by a Caterpillar Tier 4 Final, 136 hp (101.4 kW) engine, while engine-mounted hydraulic pumps operate all plant functions. The plant includes a PLC control system with pendant remote controls for the tracks.
VIBRATING SCREEN
2612V PEP Vari-Vibe high-frequency screen
6 x 12 ft (1,830 x 3,660 mm) top and bottom deck
Deck-mounted, variable-speed hydraulic vibrators with five (5) force amplitude settings
Hydraulic mechanism for variable operating angles
Fines collecting hopper
Top and bottom deck discharge chutes
Aggregate spreader
Rotary end-tension (both decks)
CHASSIS
High-strength welded steel main frame
15.75 in (400 mm) wide tracks
Spring-applied, hydraulic-release (SAHR) brakes
Maintenance platforms and access ladders
Ground-level access for grease lubrication
FEED HOPPER
Sloped grizzly with 6 in (150 mm) openings
Hydraulic remote tipping grid
Foldable wings
Hydraulic support legs
Length: 12 ft (3.66 m)
Capacity: 8 cu. yd. (6.1 cu. m)
FEED CONVEYOR
Nominal 48 in (1,200 mm) wide belt
EP500, 3-ply belt with vulcanized splice
High-torque, variable-speed drive
Primary belt cleaner
DELIVERY CONVEYOR
Nominal 42 in (1,050 mm) wide belt
EP500, 3-ply belt with vulcanized splice
Hydraulic motor drive
Removes for maintenance
Folds for transport
Primary belt cleaner
PRODUCT CONVEYOR
Nominal 24 in (650 mm) wide belts
EP315, 3-ply chevron belts with vulcanized splice
Variable-speed hydraulic motor drives
Receiving hopper for each conveyor
Fold for transport
Primary belt cleaner
FINES CONVEYOR
Nominal 48 in (1,200 mm) wide belt
EP400, 3-ply belt with vulcanized splice
Hydraulic motor drive
Receiving hopper
Folds for transport
Primary belt cleaner
POWER & HYDRAULICS
CAT C4.4 T4F diesel, 129 hp (96 kW)
120 gallon (454 L) fuel tank
Engine-mounted pumps
150 gallon (568 L) hydraulic tank with return filters
Hydraulic oil cooler